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Electric Motor Insulation and Electrical Safety Testing System for Winding Resistance, Insulation Resistance, AC Hipot, Inter-Turn and Dielectric Strength Testing

Electric Motor Insulation and Electrical Safety Testing System for Winding Resistance, Insulation Resistance, AC Hipot, Inter-Turn and Dielectric Strength Testing

Product Details:
Place of Origin: China
Brand Name: Sansion
Certification: CE SGS ISO9001
Model Number: SXDJ
Detail Information
Place of Origin:
China
Brand Name:
Sansion
Certification:
CE SGS ISO9001
Model Number:
SXDJ
Weight:
25 Kg
Max Capacity:
<1000KN
Voltage Class:
0 – 10 KV
Power Consumption:
≤180kW Under Full Load
Power Supply:
AC 220V/50Hz
Operating Temperature:
-10°C To 50°C
Power Capacity:
Supports Motor Testing Up To 10000 KW
Software Compatibility:
Windows OS
Highlight:

High Light

Highlight:

Motor insulation safety testing system

,

Winding resistance AC hipot tester

,

Inter-turn dielectric strength test system

Trading Information
Minimum Order Quantity:
1
Packaging Details:
plywood case
Delivery Time:
30 work days
Payment Terms:
T/T,L/C
Product Description
Product Overview

The Electric Motor Insulation and Electrical Safety Test System is designed to evaluate the electrical insulation condition and safety performance of motor windings. Insulation quality is a key factor affecting motor reliability, service life and operating safety.

During motor manufacturing and maintenance, appropriate electrical tests help identify potential winding defects and insulation abnormalities before the motor is put into service. The system integrates winding resistance measurement, insulation resistance testing, AC withstand voltage testing and inter-turn insulation testing. Depending on the motor type and applicable test standards, additional testing functions can be configured.

The equipment is suitable for motor winding production lines, motor assembly factories, repair workshops and electrical testing laboratories.

Main Testing Functions
  • Winding resistance measurement
  • Phase resistance comparison
  • Insulation resistance measurement
  • AC withstand voltage testing
  • Inter-turn insulation testing
  • Dielectric strength verification
  • Phase connection inspection
  • Electrical continuity testing
  • Optional polarization index measurement
  • Optional surge comparison testing
  • Automatic test result evaluation
  • Optional digital test reports
Typical Applications
  • AC motor manufacturing plants
  • DC motor manufacturing factories
  • Stator winding production lines
  • Motor winding repair workshops
  • Electric motor maintenance centers
  • Motor quality inspection laboratories
  • Electrical equipment testing institutions
Customer Pain Points and Solutions
Pain Point 1: Insulation defects are discovered only after motor assembly.

Solution: Introduce insulation and winding tests at suitable manufacturing stages.

Pain Point 2: Need to detect winding resistance differences between phases.

Solution: Use suitable resistance measurement and phase comparison functions.

Pain Point 3: Need to evaluate inter-turn insulation quality.

Solution: Configure a suitable inter-turn insulation or surge comparison testing module.

Pain Point 4: Separate instruments increase inspection complexity.

Solution: Integrate frequently used electrical insulation tests into one testing platform.

Pain Point 5: Need consistent quality inspection records.

Solution: Add digital data acquisition, automatic result evaluation and report management.

Frequently Asked Questions
Q1: What is the difference between insulation resistance and withstand voltage testing?

Insulation resistance testing measures the resistance of insulation under a specified DC test voltage. Withstand voltage testing evaluates whether insulation can withstand a specified electrical stress without breakdown.

Q2: What is inter-turn insulation testing?

It evaluates insulation between turns of a motor winding, using an appropriate test method such as surge comparison testing.

Q3: Can this system test motor stators?

Yes. It can be configured for suitable stator winding inspection and insulation testing.

Q4: Can it be used for motor repair?

Yes. It can support electrical inspection before and after motor winding repair.

Q5: Can the test procedures be customized?

Yes. Test voltage, measurement range, connection method and testing sequence can be customized according to the motor and applicable standards.

Electric motor insulation and electrical safety testing system with integrated winding resistance, insulation resistance, AC hipot and inter-turn testing functions